uncommonsense

Electronic Siren Components--What they do, why they work

Tue Oct 01, 2013 6:59 pm

Hey folks. After writing this post in response to this (https://airraidsirens.com/forums/viewto ... 95#p136295) thread, I realized we were veering hard from the OP's question and into some technical components of electronic siren operation that might be better served in its own thread. Given the technical nature of the thread, I decided to post it on the main siren discussion forum. Hopefully this can be a springboard for further discussion on electronic siren operation and generate some good talk.

Meanwhile, be sure to catch up on the above-linked thread first to get to where we're now at.
dclarkct wrote:I think square waves are used for amplifier efficiency (keep the heat-sink small). The driver can't reproduce a square wave but it does pass harmonics which give it that attention getting sound. Does anyone know if there are any class "D" or digital amps being used in sirens now?
Actually, it is my understanding that sine waves are also more efficient on the amps. This is explained very well in the patent for the ACA Allertronic controller (though this was for an ampless controller that I can't believe lasted long). Quite frankly, this is one of the best written patents if you want to understand how electronic sirens work (though its obviously a bit dated given it was filed in 1989).

https://www.google.com/patents/US494533 ... CHcQ6AEwCA

Veering a bit from amps and back to drivers--still relevant to this discussion--is James Biersach's writing on the square wave's effect on the drivers from the above linked patent:
However, the application of this square-wave a.c. energization to the drivers has been the cause of heretofore unrecognized problems and inefficiencies. When a driver is energized with an a.c. of square-wave form, each cycle of that current tends to propel the diaphragm of the driver first in one direction at maximum force and then in the opposite direction at maximum force, with an instantaneous force reversal at each change in phase. In effect, the square-wave current seeks to impose upon the diaphragm an infinite acceleration first in one direction and then in the other, jerking it abruptly back and forth, in contrast to the smooth and gradual accelerations that a sine-wave current tends to produce.

The high and abrupt accelerations of the diaphragm that result from square-wave current energization are obviously stressful and have the effect of shortening its useful life. In fact, failure of drivers is not uncommon, and each of the commercial amplifier modules has a signal light that warns when one of its associated drivers has failed.

Another and very important disadvantage of energizing a driver with a square-wave a.c. is that the driver produces a relatively poor acoustic output. For one thing, the power applied to the driver must be substantially lower than would be feasible with sine-wave energization, to avoid overheating of the driver coil as well as mechanical overstressing of the diaphragm. The driver coil has a high impedance to a square-wave alternating current, inasmuch as a square wave can be regarded as a sine wave of the same frequency that has all of its harmonics added to it, to thus constitute the equivalent of a very high frequency, and the impedance of the driver coil is linearly proportional to the frequency of the a.c. applied to it. In addition, the inherently inefficient abrupt acceleration forces that square-wave energization imposes upon the diaphragm reduce the acoustic output of the driver to a value substantially below what it would be if the same input power were applied to the driver in sine-wave form.
That being said, ATI uses a 1600 watt Class D amplifier in its sirens (hence why its units are offered in increments of 1600 watts). The Class D amplifier is supposed to reduce heat output and increase efficiency (and supposedly reduce activation popping). ATI holds a patent on their Class D amp (and assumedly, any Class D amp to be used for siren applications). That patent can be viewed here:

https://www.google.com/patents/US200300 ... CGMQ6AEwBg

However, we know ATI has had such great luck with those doing such a great job outputting audio. ATI uses sine waves, no question about it. Their 1000 hz tone is obvious about it, the 572 hz tone evenmoreso (that's why ATI's tones have that strange muffled quality about them--stick in a 572 hz sine wave into Audacity and it become obvious).

Back to amps now, the ATI amp really is only suitable for a sine wave unless, referencing the Biersach discussion and further discussion in the ATI patent, there were to be major heat problems:
Still yet another object is the use of sine wave drive versus saturated square wave drive for continuous tone outputs resulting in less stress, lower heating, longer life and higher efficiency of the output acoustical transducers when using such an ultra high power class D audio amplifier in siren applications.
.

Below is a photograph of an ATI amp (it was pulled from a still-active eBay listing. I've withheld the source link but can post it if given permission to).
$(KGrHqV,!pcE9eMM4r4ZBPYLu-lEwg~~60_57.JPG
ATI 1600 Watt Class D Amplifier
You'll note the total lack of a [relatively] large heat sink or heat dissipation mechanism. Also, you'll note its a 1600 watt siren amp on one board. Compare to Whelen or the Federal UV, which use 400 watt amps to drive either a 400 watt driver (Whelen) or 4-100 watt drivers (Federal). The ATI amp connects 16-100 watt drivers into one amp. Only a sine wave would be easy enough on the system (note Biersach and ATI patents) to allow for this.

Today, ASC uses a 400 watt Class C amplifier. User va_nuke_pe commented on that issue in a long ago thread (and was absolutely in a position to know as an installer). When the E-Class first appeared and questions arose about it vs. an ATI, he stated:
va_nuke_pe wrote:Yes, they are both Kingstar specials. The differences are that the E-Class uses square waves and Class C amplifiers and the HPSS uses sine waves and Class D amplifiers. The HPSS is an excellent outdoor loudspeaker that can be adapted to imitate a siren. The E-Class is not so good as a loudspeaker but is better adapted to imitating a siren.
Source thread: https://airraidsirens.com/forums/viewtopic.php?t=3350

Meanwhile, I've got no idea what class of amplifier Whelen uses. I do have to say, using one or two 1600 watt amps seems like a horrible idea. The amp goes out and suddenly your whole station is dead. On a Whelen, if one amp goes out, you've got one speaker out. Or on a Federal, one amp out and you have one cell out. The unit still works, just at reduced power. My understanding of how the HPSS works is that if that 1600 watt amp goes out, and you have an HPSS-16, the whole station is toast (btw: lets not turn this into a bash ATI thread; I just am pointing this technicality out).

I hope this proves to be useful information. Anyway, writing this repsonse wore me out! I need a nap now :-P
Last edited by uncommonsense on Tue Oct 01, 2013 10:06 pm, edited 2 times in total.

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Re: Electronic Siren Components--What they do, why they work

Tue Oct 01, 2013 7:05 pm

Very nice. I think Ian has some pictures of the amps from a vortex we worked on

As for the ACA electronics, Jim Biersach is a brilliant acoustic engineer. The ACA Quadren is a good example. Unfortunately the old Allertronics were finicky and used a driver with a weird impedance rating. ASC has greatly improved the design though.

I think Whelen has there drivers down to 2 ohms resistance now, and Federal introduced a new, improved driver design a few years back.

Bryan D could add some helpful insight to this topic. Him and Ian both know their way around the electronic siren. I get pretty lost when I open the cabinet of an electronic siren, when I'm used to working on a 2001 or other FC based controller.

uncommonsense

Re: Electronic Siren Components--What they do, why they work

Tue Oct 01, 2013 8:47 pm

holler wrote:As for the ACA electronics, Jim Biersach is a brilliant acoustic engineer. The ACA Quadren is a good example. Unfortunately the old Allertronics were finicky and used a driver with a weird impedance rating. ASC has greatly improved the design though.
No doubt. I can't stress enough that if you want to know how sirens work, reading a patent by Biersach is always an enlightening experience and a great starting point. The writing style is always clear and accessible. There's patents out there for Federal and Whelen electronic controller components, but its always so hard to make heads or tails of them (or sometimes to decipher whether they are meant for their police/fire/EMT sirens or their outdoor warning sirens).

Speaking of Whelen, one thing I should have mentioned above and didn't is that hidden inside Bruce Howze's patent for the Whelen 2700 series is also a patent for the 400 watt driver Whelen uses in its sirens. If you don't read it carefully, you miss it entirely.

The most notable thing Howze mentions about that driver is:
A persistent problem in the operation of high intensity loud speaker drivers of the type described above has been the vulnerability to metal fatigue failure of the electrical connections between the coil 178 and the terminals 160. In accordance with the invention, the coil 178 is connected to the terminals 160 by leads 186 that are laminated to the diaphragm with a piece of cloth 188 saturated in epoxy. This makes the leads 186 an integral part of the diaphragm suspension, forcing them to flex in a controlled manner and greatly reducing fatigue failure of the leads.
To me, that seems to directly address one of the major failures of square waves as addressed by Biersach. When Whelen says their driver was designed for outdoor warning siren applications, they absolutely 100% mean it.

And I think that's part of why Whelen's electronics are the best on the market: everything is made in in-house by Whelen for the application in which it was meant (Watch the How It's Made Video). They even make something as simple as the transformers for the amps in house. And if you look at their corporate capabilities brochure...they've got machinery that does it all; board printing, metal fabricating, plastic molding, etc.). Community Professional Loudspeaker (Howze's Outfit) makes the drivers mentioned in the patent for Whelen...no generic drivers for them.

Here is the source link. It is worth a good read. Even if it is dense, it also shows what a genius design the 2x00 series sirens are. Howze, to me, is just as brilliant of an engineer as Biersach. His patents tend to veer to the highly technical, though, and tend to take multiple reads to decipher. But there's no question his designs are wicked intelligent. Remember, Whelen owes its entire siren line to Howze--and he's the first one to crack the design for a specialized speaker horn for a rotational electronic siren and the design for a truly omnidirectional electronic siren; not one that relies on reentrant speakers in the cardinal directions. Anyway, I digress. Here's the patent for the 2x00s: https://www.google.com/patents/US490860 ... CEAQ6AEwAQ

And if you're curious, the patent for the directional siren horn (3000/4000), which includes an early design for a truly omnidirectional electronic siren: https://www.google.com/patents/US434450 ... CDcQ6AEwAA
Last edited by uncommonsense on Tue Oct 01, 2013 11:49 pm, edited 2 times in total.

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Re: Electronic Siren Components--What they do, why they work

Tue Oct 01, 2013 11:11 pm

I can't believe that ATI's amp is on a board that small...
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uncommonsense

Re: Electronic Siren Components--What they do, why they work

Tue Oct 01, 2013 11:19 pm

Urbanexplorer wrote:I can't believe that ATI's amp is on a board that small...
Its bizarre, I agree. But its right. This is a picture of the ATI HPSS-16 box as taken from their website.
Screen Shot 2013-10-01 at 6.16.21 PM.png
I annotated a red oval around the single amp board. You'll notice the outline of the "donut" on the backside (for lack of a better term). I have no idea how old that amp I pictured is, but, this would be (I assume) ATI's newest box. The amp is not that much larger here (if it is at all). Especially because it appears to be appended to the controller board (correct me if I'm wrong).

For completeness sake, here's the HPSS-32 box, again with a red oval around the two amp/controller boards:
Screen Shot 2013-10-01 at 6.39.48 PM.png
Besides that point, I also missed another ATI patent earlier since it didn't pop up in my initial searches. ATI does apparently hold the patent on using a siren or mass notification system coupled to a Class D amplifier. This patent describes why using Class D amps for a siren is beneficial, why it can replaces multiples of other types of amplifiers, and how they can couple successfully to voice/tone generated outputs.

https://www.google.com/patents/US200300 ... CD4Q6AEwAQ

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