Advice on first siren restoration
Posted: Sat Sep 02, 2006 4:24 pm
Hi everyone,
Yesterday I acquired an interesting siren. Some of you who read the Horn_Whistle Yahoo group might remember that I mentioned a siren near my home in the UK which was mounted on a building due to be demolished. Well yesterday I passed the building and noticed that demolition had started. The siren was still there. So I got chatting to the demolition crew about the siren. At first their attitude was "no, it's too dangerous to get it down, our boss will be annoyed, etc". Then I offered them some cash to get it down for me, and at about the same time they discovered that their boss was off site, so they agreed to do it.
About half an hour later I had the siren, cowl and mounting bracket, and we agreed a price of ?40. I didn't think this was too bad given that it took several guys quite a lot of effort to remove the siren, and that they risked the wrath of their boss if he turned up.
Here are some pictures of the siren:
http://pg.photos.yahoo.com/ph/cdtidy/al ... e2&.src=ph
Unfortunately galvanic corrosion has attacked the aluminium and the siren is seized, so it looks like a challenging restoration project. However, I've got a fairly well-equipped workshop and I've completed other restoration projects before, so I'm ready for the challenge. I think the aluminium part of the body will need to be repaired in one place, but I reckon I can get someone to TIG weld it for me. Also the terminal box will need to be replaced. My greatest concern is that the rotor is badly corroded and may need replacing, but I won't know for sure until I get inside the siren. If it does need replacing I'm hopeful that I may be able to get a new one cast or CNC milled by one of my metalworking friends.
Now I've got a few questions. Does anyone know the manufacturer and model of this siren? I haven't yet found a maker's name. If it's of any help, the building it was mounted on dates from 1931. It appears to be a two-tone siren. The front rotor has five lobes and the rear rotor six lobes. There are two rings of holes in the aluminium body, one with five holes and one with six. The motor looks to be a single phase induction motor and appears to be in good condition. The rear part of the body which houses the motor is thick cast iron. It bears a slight similarity to some Carters sirens I've seen, but not enough for me to be sure it's a Carters product.
I've also got a few restoration questions. Are there any chemicals which will strip aluminium oxide but leave solid aluminium untouched? Or perhaps there's an electrolytic process which can be used to clean the aluminium parts, similar to electrolytic de-rusting? Does anyone know? Also, do people have any hints about removing steel screws from aluminium? These screws really must come out. They aren't in the worst condition imaginable but I'm still cautious about removing them. I'm tempted to use a nut splitter on the nuts, but obviously this won't deal with screws.
Any other do's and don't's regarding siren restoration?
I know some people will no doubt think I bought a turkey of a siren at an exorbitant price, but so far it feels good!
Best wishes,
Chris
Yesterday I acquired an interesting siren. Some of you who read the Horn_Whistle Yahoo group might remember that I mentioned a siren near my home in the UK which was mounted on a building due to be demolished. Well yesterday I passed the building and noticed that demolition had started. The siren was still there. So I got chatting to the demolition crew about the siren. At first their attitude was "no, it's too dangerous to get it down, our boss will be annoyed, etc". Then I offered them some cash to get it down for me, and at about the same time they discovered that their boss was off site, so they agreed to do it.
About half an hour later I had the siren, cowl and mounting bracket, and we agreed a price of ?40. I didn't think this was too bad given that it took several guys quite a lot of effort to remove the siren, and that they risked the wrath of their boss if he turned up.
Here are some pictures of the siren:
http://pg.photos.yahoo.com/ph/cdtidy/al ... e2&.src=ph
Unfortunately galvanic corrosion has attacked the aluminium and the siren is seized, so it looks like a challenging restoration project. However, I've got a fairly well-equipped workshop and I've completed other restoration projects before, so I'm ready for the challenge. I think the aluminium part of the body will need to be repaired in one place, but I reckon I can get someone to TIG weld it for me. Also the terminal box will need to be replaced. My greatest concern is that the rotor is badly corroded and may need replacing, but I won't know for sure until I get inside the siren. If it does need replacing I'm hopeful that I may be able to get a new one cast or CNC milled by one of my metalworking friends.
Now I've got a few questions. Does anyone know the manufacturer and model of this siren? I haven't yet found a maker's name. If it's of any help, the building it was mounted on dates from 1931. It appears to be a two-tone siren. The front rotor has five lobes and the rear rotor six lobes. There are two rings of holes in the aluminium body, one with five holes and one with six. The motor looks to be a single phase induction motor and appears to be in good condition. The rear part of the body which houses the motor is thick cast iron. It bears a slight similarity to some Carters sirens I've seen, but not enough for me to be sure it's a Carters product.
I've also got a few restoration questions. Are there any chemicals which will strip aluminium oxide but leave solid aluminium untouched? Or perhaps there's an electrolytic process which can be used to clean the aluminium parts, similar to electrolytic de-rusting? Does anyone know? Also, do people have any hints about removing steel screws from aluminium? These screws really must come out. They aren't in the worst condition imaginable but I'm still cautious about removing them. I'm tempted to use a nut splitter on the nuts, but obviously this won't deal with screws.
Any other do's and don't's regarding siren restoration?
I know some people will no doubt think I bought a turkey of a siren at an exorbitant price, but so far it feels good!
Best wishes,
Chris